Rockwell Automation 2094-EN02D-M01-Sx Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives User Manual User Manual

Page 201

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Rockwell Automation Publication 2094-UM002E-EN-P - May 2012

201

Troubleshooting the Kinetix 6200 and Kinetix 6500 Drive System

Chapter 8

FLT S33…BUS UNDERVOLT FL

Bus Undervoltage

With three-phase power present, the
DC bus voltage is below limits.
DC bus voltage fell below the
undervoltage limit while an axis on the
follower power rail was enabled.

DC bus voltage for 460V
system is below 275V.

Verify voltage level of the

incoming AC power.

Check AC power source for

glitches or line drop.

Install an uninterruptible

power supply (UPS) on your AC
input.

Disable follower axis before

removing power.

FLT S34…BUS UNDERVOLT UL
(Kinetix 6500 drives only)

Bus Undervoltage

The DC bus voltage is measured below a user
limit when the DC bus was expected to be
charged.

FLT S35…BUS OVERVOLT FL

Bus Overvoltage

The DC bus voltage is measured above a
factory limit.

Excessive regeneration of
power.

Change the deceleration or
motion profile.

When the motor is driven by
an external mechanical
power source, it may
regenerate too much peak
energy through the drive
power supply. The system
faults to save itself from an
overload.

Use a larger system (motor and
drive).

DC bus voltage for 460V
system is over 820V.

Install shunt module.

FLT S38…FUSE BLOWN

Blown Fuse (Bus Loss)

A blown fuse was detected in the
power structure.

Blown fuse.

Call your Rockwell Automation
sales representative to return
module for repair.

FLT S41…MTR AQB STATE FL

Motor Feedback State Error

The number of illegal state transitions
of the AQB encoder signals has
exceeded a factory limit.

The motor feedback wiring is
open, shorted, or missing.

Use shielded cables with

twisted pair wires.

Route the feedback away from

potential noise sources.

Check the system grounds.
Replace the motor/encoder.

FLT S41…AUX AQB STATE FL

Aux Feedback State Error

The auxiliary feedback
wiring is open, shorted, or
missing.

FLT S42…MTR AQB STATE UL

Motor Feedback State Error

The number of illegal state transitions
of the AQB encoder signals has
exceeded a user limit.

The motor feedback wiring is
open, shorted, or missing.

Use shielded cables with

twisted pair wires.

Route the feedback away from

potential noise sources.

Check the system grounds.
Replace the motor/encoder.

FLT S42…AUX AQB STATE UL

Aux Feedback State Error

The auxiliary feedback
wiring is open, shorted, or
missing.

FLT S43…MTR FDBK LOSS FL

Feedback Loss

On sin/cos encoders, the sum of the

square of the sin/cos signals has
been measured below a factory
limit.

On TTL encoders, the absolute value

of the differential A/B signals is
below a factory limit.

The motor feedback wiring is
open, shorted, or missing.

Check motor encoder wiring.
Run Hookup test in

RSLogix 5000 software.

FLT S43…AUX FDBK LOSS FL

The auxiliary feedback
wiring is open, shorted, or
missing.

FLT S44…MTR FDBK LOSS UL
(Kinetix 6500 drives only)

Motor Feedback Loss

On sin/cos encoders, the sum of the

square of the sin/cos signals has
been measured below a user limit.

On TTL encoders, the absolute value

of the differential A/B signals is
below a user limit.

The motor feedback wiring is
open, shorted, or missing.

Check motor encoder wiring.
Run Hookup test in

RSLogix 5000 software.

FLT S44…AUX FDBK LOSS UL
(Kinetix 6500 drives only)

Aux Feedback Loss

The auxiliary feedback
wiring is open, shorted, or
missing.

FLT S45…MTR FDBK COMM FL

Feedback Serial Comms

The number of consecutive missed or
corrupted serial data packets from the
feedback device has exceeded a factory
set limit.

Communication was not
established with an
intelligent encoder.

Verify motor selection.
Verify the motor supports

automatic identification.

Verify motor encoder wiring.

FLT S45…AUX FDBK COMM FL

FLT S46…MTR FDBK COMM UL
(Kinetix 6500 drives only)

Motor Fdbk Serial Comms

The number of consecutive missed or
corrupted serial data packets from the
feedback device has exceeded a user
set limit.

Communication was not
established with an
intelligent encoder.

Verify motor selection.
Verify the motor supports

automatic identification.

Verify motor encoder wiring.

FLT S46…AUX FDBK COMM UL
(Kinetix 6500 drives only)

Aux Feedback Serial Comms

Table 81 - FLT Sxx Fault Codes (continued)

Four-character
Display Message

RSLogix 5000
Fault Message

Problem or Symptom

Potential Cause

Possible Resolution

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