Rockwell Automation 2094-EN02D-M01-Sx Kinetix 6200 and Kinetix 6500 Modular Multi-axis Servo Drives User Manual User Manual

Page 213

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Rockwell Automation Publication 2094-UM002E-EN-P - May 2012

213

Troubleshooting the Kinetix 6200 and Kinetix 6500 Drive System

Chapter 8

No rotation

The motor connections are loose or open.

Check motor wiring and connections.

Foreign matter is lodged in the motor.

Remove foreign matter.

The motor load is excessive.

Verify the servo system sizing.

The bearings are worn.

Return the motor for repair.

The motor brake is engaged (if supplied).

Check brake wiring and function.
Return the motor for repair.

The motor is not connect to the load.

Check coupling.

Motor overheating

The duty cycle is excessive.

Change the command profile to reduce accel/decel or
increase time.

The rotor is partially demagnetized causing excessive motor current.

Return the motor for repair.

Abnormal noise

Motor tuning limits are set too high.

Run Tune in RSLogix 5000 software.

Loose parts are present in the motor.

Remove the loose parts.
Return motor for repair.
Replace motor.

Through bolts or coupling is loose.

Tighten bolts.

The bearings are worn.

Return motor for repair.

Mechanical resonance.

Notch filter may be required (refer to Axis Properties
dialog box, Output tab in RSLogix 5000 software).

Erratic operation - Motor
locks into position, runs
without control or with
reduced torque.

Motor power phases U and V, U and W, or V and W reversed.

Check and correct motor power wiring.

Sine, Cosine or Rotor leads are reversed in the feedback cable connector.

Check and correct motor feedback wiring.

Sine, Cosine, Rotor lead sets of resolver feedback are reversed.

Check and correct motor feedback wiring.

Table 98 - General System Anomalies (continued)

Condition

Potential Cause

Possible Resolution

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