Main input circuit and motor wiring – Yaskawa Z1000U HVAC Matrix Bypass User Manual

Page 88

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Main Input Circuit and Motor Wiring

This section outlines the various steps, precautions, and checkpoints for wiring the main circuit terminals and motor terminals.

WARNING! Electrical Shock Hazard. Do not connect the AC power line to the bypass output terminals. Failure to comply could result in

death or serious injury by fire as a result of bypass damage from line voltage application to output terminals.

NOTICE: Route motor leads U/T1, V/T2, and W/T3 separate from all other leads to reduce possible interference related issues. Failure to

comply may result in abnormal operation of drive and nearby equipment.

NOTICE: When connecting the motor to the output terminals T1, T2, and T3, the phase order for the drive and motor should match. Failure

to comply with proper wiring practices may cause the motor to run in reverse if the phase order is backward.

NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Failure to comply could result in damage

to the drive, phase-advancing capacitors, LC/RC noise filters or ground fault circuit interrupters.

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Cable Length Between Bypass and Motor

Voltage drop along the motor cable may cause reduced motor torque when the wiring between the bypass and the motor is

too long, especially at low frequency output. This can also be a problem when motors are connected in parallel with a fairly

long motor cable. Bypass output current will increase as the leakage current from the cable increases. An increase in leakage

current may trigger an overcurrent situation and weaken the accuracy of the current detection.
Adjust the carrier frequency according to

Table 3.5

. If the motor wiring distance exceeds 100 m because of the system

configuration, reduce the ground currents.

Refer to C6-02: Carrier Frequency Selection on page 154

.

Table 3.5 Cable Length Between Bypass and Motor

Cable Length

50 m or less

100 m or less

Greater than 100 m

Carrier Frequency

12.5 kHz or less

5 kHz or less

2 kHz or less

Note:

1. When setting carrier frequency for bypasses running multiple motors, calculate cable length as the total wiring distance to all connected

motors.

2. Do not use a long distance shielded line if there is an overvoltage problem at start. Either lower the carrier frequency or switch on the

internal EMC filter if the power supply has a neutral ground.

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Ground Wiring

Follow the precautions below when wiring the ground for one bypass or a series of bypasses.

WARNING! Electrical Shock Hazard. Do not touch SW screw while power is applied to the drive. Failure to comply could result in death or

serious injury. Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply

is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait for at least

the time specified on the warning label, once all indicators are OFF, measure for unsafe voltages to confirm the drive is safe prior to servicing.

WARNING! Electrical Shock Hazard. Make sure the protective earthing conductor complies with technical standards and local safety

regulations. Because the leakage current exceeds 3.5 mA, IEC/EN 61800-5-1 states that either the power supply must be automatically

disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor with a cross-section of at least

10 mm

2

(Cu) or 16 mm

2

(Al) must be used. Failure to comply may result in death or serious injury.

WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and minimize

the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could

result in death or serious injury.

WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal (208 Vac: ground to 100 Ω or less and 480 Vac: ground

to 10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting ungrounded electrical equipment.

NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical equipment. Improper

equipment grounding could result in drive or equipment malfunction due to electrical interference.

NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could result in

abnormal operation of drive or equipment.

Refer to

Figure 3.9

when using multiple drives. Do not loop the ground wire.

The drive ground lug (terminal ) is connected to the enclosure. The enclosure ground lug must be connected to earth ground.

See

Figure 3.8

.

The drive has a second ground lug to accept the motor ground lead.

3.4 Input and Output Power Wiring Connections

88

YASKAWA SIEP YAIZ1D 01A Z1000U HVAC MATRIX Drive Bypass Technical Manual

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