Yaskawa iQpump1000 AC Drive Quick Start User Manual

Page 269

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Motor thermostat wiring is faulty (PTC

input).

Repair the PTC input wiring.

There is a fault on the machine side (e.g.,

the machine is locked up).

• Check the status of the machine.
• Remove the cause of the fault.

Motor has overheated.

• Check the load size, accel/decel times, and cycle times.
• Decrease the load.
• Increase accel and decel times (C1-01 to C1-04).
• Adjust the preset V/f pattern (E1-04 through E1-10). This involves reducing E1-08 and E1-10.

Note:

Refrain from lowering E1-08 and E1-10 excessively to prevent a reduction in load tolerance

at low speeds.

• Check the motor-rated current.
• Enter motor-rated current on motor nameplate (E2-01).
• Ensure the motor cooling system is operating normally.
• Repair or replace the motor cooling system.

HOA Keypad Display

Minor Fault Name

oH5

<1>

Motor Overheat (NTC Input)
The motor temperature exceeded the level set to L1-16 (or L1-18 for motor 2)

Cause

Possible Solutions

Motor has overheated.

• Reduce the load.
• Check the ambient temperature.

<1> Detected in models 4A0930 and 4A1200.

HOA Keypad Display

Minor Fault Name

oL1

Motor Overload
The electronic motor overload protection tripped

Cause

Possible Solution

Load is too heavy

Reduce the load.

Cycle times are too short during

acceleration and deceleration

Increase the acceleration and deceleration times (C1-01 through C1-04).

A general-purpose motor is driven below

the rated speed with a high load

• Reduce the load.
• Increase the speed.
• If the motor is supposed to operate at low speeds, either increase the motor capacity or use a motor

specifically designed to operate in the desired speed range.

The output voltage is too high

• Adjust the user-set V/f pattern (E1-04 through E1-10) by reducing E1-08 and E1-10.
• Do not set E1-08 and E1-10 too low. This reduces load tolerance at low speeds.

The wrong motor rated current is set to

E2-01

• Check the motor-rated current.
• Enter the motor rated current to parameter E2-01 as indicated on the motor nameplate.

The base frequency is set incorrectly

• Check the rated frequency indicated on the motor nameplate.
• Enter the rated frequency to E1-06 (Base Frequency).

The electrical thermal protection

characteristics and motor overload

characteristics do not match

• Check the motor characteristics.
• Correct the type of motor protection that has been selected (L1-01).
• Install an external thermal relay.

The electrical thermal relay is operating at

the wrong level

• Check the current rating listed on the motor nameplate.
• Check the value set for the motor rated current (E2-01).

Motor overheated by overexcitation

operation

• Overexcitation increases the motor loss and the motor temperature. Excessive duration of overexcitation

may cause motor damage. Prevent excessive overexcitation operation or apply proper cooling to the motor.

• Reduce the excitation deceleration gain (n3-13).
• Set L3-04 (Stall Prevention during Deceleration) to a value other than 4.

Parameters related to Speed Search are set

incorrectly

• Check values set to Speed Search related parameters.
• Adjust the Speed Search current and Speed Search deceleration times (b3-02 and b3-03 respectively).
• After Auto-Tuning, set b3-24 to 1 to enable Speed Estimation Speed Search.

Output current fluctuation due to power

supply loss

Check the power supply for phase loss.

5.3 Alarm Detection

YASKAWA TOEP YAIP1W 01B YASKAWA AC Drive - iQpump1000 Quick Start Guide

269

5

Troubleshooting

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