Performing autotuning, Autotuning faults – Yaskawa G5HHP Drive User Manual

Page 150

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Basic Operation

6.4.3 Autotuning

6 - 32

J

Performing Autotuning

D

Autotuning will start if the Run Key is pressed when the “Tuning Ready?” message is being displayed.

D

The motor will operate during autotuning, so be sure that it is safe for the motor to operate before press-

ing the Run Key.

D

The following message will be displayed when the Run Key is pressed:

Tune Proceeding

Hz

A

The “Tune Proceeding” message will blink.

D

Autotuning takes up to 1.5 minutes. The message“Tune Successful” will be displayed when autotuning

is completed.

D

If autotuning has been completed successfully, press the Menu Key and proceed to the next operation.

D

If a fault occurred during autotuning, refer to Table 6.3 Autotuning Faults for details on correcting the

cause of the fault and perform autotuning again.

J

Autotuning Faults

D

One of the fault messages in the following table will be displayed if a fault occurs during autotuning

and the motor will stop. In this case, determine the cause of the fault, correct it, and perform autotuning

again.

D

The fault display can be cleared by pressing the MENU Key.

D

The motor constants will revert to their default settings if a fault occurs. Set these constants again before

starting autotuning again.

Table 6.3 Troubleshooting Autotuning Faults for Open-loop Vector Control

Fault Display

Probable Cause

Remedy

Data Invalid
(Motor data fault)

There was a fault in the data

set during autotuning.

There was a fault in the rela-

tionship between the rated

frequency, rated speed, and

number of poles.

Change the settings to conform to the follow-

ing equation:

Rated speed < 120 × Motor frequency/Num-

ber of poles

A load is connected to the

motor shaft.

Remove the load.

ALARM: Over Load
(Excessive tuning load)

The effective load factor ex-

ceeded 20% during autotun-

i

There was a setting fault dur-

ing autotuning.

Check the rated current setting. Change if

necessary.

(Excessive tuning load)

g

ing.

There is a motor bearing

problem.

Turn the Inverter off and rotate the motor by

hand.

Replace the motor if it doesn’t turn smoothly.

Motor speed

The torque reference value

exceeded 100% during auto

There is a broken/discon-

nected motor power wire.

Check and replace wiring components if nec-

essary.

Motor speed
(Motor speed fault)

exceeded 100% during auto-

tuning.

A load is connected to the

motor shaft.

Remove the load.

The torque limit function is

operating.

Initialize the torque limit constants (H7-01 to

H7-04).

Accelerate
(Acceleration fault)

The motor doesn’t accelerate

within the prescribed time.

The acceleration time is too

short.

Increase acceleration time 1 (C1-01).

(Acceleration fault)

p

A load is connected to the

motor shaft.

Remove the load.

Rated Slip
(Rated slip fault)

The rated slip setting can’t be

tuned within the prescribed

time.

A load is connected to the

motor shaft.

Remove the load.

Saturation -1
(Iron core saturation coefficient

1 fault)

The core-saturation coeffi-

cients can’t be tuned within

The rated current setting isn’t

correct.

Check and change the setting if necessary.

Saturation -2
(Iron core saturation coefficient

2 fault)

cients can’t be tuned within

the prescribed time.

There is a broken/discon-

nected motor power wire.

Check and replace wiring components if nec-

essary.

Resistance
(Line-to-line resistance fault)

The motor terminal resistance

or no-load current setting

The rated current setting isn’t

correct.

Check and change the setting if necessary.

No-load Current
(No-load current fault)

or no-load current setting

can’t be tuned within the pre-

scribed time.

There is a broken/discon-

nected motor power wire.

Check and replace wiring components if nec-

essary.

6

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