The motor only rotates in one direction, The torque limit has been reached, Autotuning not performed during vector control – Yaskawa G5HHP Drive User Manual

Page 321: The motor runs faster than reference, The motor does not rotate according to reference

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9.2 Troubleshooting

9 - 11

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The motor only rotates in one direction.

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“Reverse run prohibited” is selected. If b1-04 (prohibition of reverse operation) is set to “1” (reverse run

prohibited), the Inverter will not receive reverse run commands. To use both forward and reverse opera-

tion, set b1-04 to “0.”

9.2.3 If the Direction of the Motor Rotation is Reversed

D

The motor output wiring is faulty. When the Inverter T1(U), T2(V), and T3(W) are properly connected

to the motor T1(U), T2(V), and T3(W), the motor operates in a forward direction when a forward run com-

mand is executed. The forward direction depends on the manufacturer and the motor type, so be sure to

check the specifications. Switching two wires among the T1(U), T2(V), and T3(W) will reverse the direc-

tion of rotation.

9.2.4 If the Motor Does Not Put Out Torque or If Acceleration is Slow

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The torque limit has been reached.

D

When a torque limit has been set in constants L7-01 to L7-04, no torque will be output beyond that limit.

This can cause the torque to be insufficient, or the acceleration time to be too long. Check to be sure that

the value set for the torque limit is suitable.

If the torque limit has been set by multi-function analog inputs H3-05 and H3-09 (set value: 10 to 13),

check to be sure that the analog input value is suitable.

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The stall prevention level during acceleration is too low.

D

If the value set for L3-02 (stall prevention level during acceleration) is too low, the acceleration time will

be too long. Check to be sure that the set value is suitable.

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The stall prevention level during running is too low.

D

If the value set for L3-06 (stall prevention level during running) is too low, the speed will drop before out-

putting torque. Check to be sure that the set value is suitable.

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Autotuning not performed during vector control.

D

Vector control is not effective without autotuning. Perform autotuning for motor unit separately or set

constants obtained from calculations.

9.2.5 If the Motor Does Not Operate According to Reference

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The motor runs faster than reference.

1. The frequency reference bias setting is wrong (the gain setting is wrong).

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The frequency reference bias set in constant H3-03 is added to the frequency reference. Check to be sure

that the set value is suitable.

2. Frequency bias is set for multi-function analog inputs.

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When “2” (frequency bias) is set for multi-function analog inputs H3-05 and H3-09, a frequency corre-

sponding to the input voltage (current) is added to the frequency reference. Check to be sure that the set

value and analog input value are suitable.

3. A signal is being input to the frequency reference (current) terminal 39.

D

When “1F” (frequency reference) is set for constant H3-09 (multi-function analog input terminal 39), a

frequency corresponding to the terminal 39 input voltage (current) is added to the frequency reference.

Check to be sure that the set value and analog input value are suitable.

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The motor does not rotate according to reference.

D

Torque control mode is selected. When constant d5-01 (torque control selection) is set to “1” (torque con-

trol), speed control cannot be executed. (Speed limits can be set.)

To switch torque control and speed control, set the following

Set constant d5-01 to “0” (speed control).

Set one of the constants from H1-01 through H1-06 (multi-function inputs) to “71” (speed/torque con-

trol change).

9.2.6 If the Slip Compensation Function Has Low Speed Precision

D

The slip compensation limit has been reached. With the slip compensation function, compensation cannot

be carried out beyond the slip compensation limit set in constant C3-03. Check to be sure that the set value

is suitable.

9

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