Optimization of the compensatory controller – Siemens SINUMERIK 840C User Manual

Page 937

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12 Functional Descriptions

10.94

12.18.13 Start-up

Optimization of the compensatory controller

When it is activated, the compensatory controller basically increases the servo gain factor of
the following drive. However, if the axis or spindle-specific servo gain factor of the following
drive is already set to the maximum value, the following drive starts to oscillate if the
compensatory controller is activated. In this case, the resulting servo gain factor (sum of the
servo gain factors of the axes and compensatory controller) is too high. We therefore
recommend you to follow the procedure described below:

Drive start-up for LINK OFF
The leading and following drives are separately parameterized (with the link deactivated)
according to the conventional method. The highest possible servo factors (LD-KV

max

and

FD-KV

max

) above which the position control loop tends to oscillate and become unstable

must be calculated.

Drive start-up for LINK ON (P component)
– The P component of the compensatory controller (NC MD 1420*/487*) operating in

parallel acts as an additional servo gain factor for the following drive (FD-KV

CC

). The

gain factor FD-KV

Drv

of the following drive controller must therefore be set to a value

that is lower than the FD-KV

max

calculated beforehand. The servo gain factor of the

following drive (FD-KV

Drv

) must fulfil the following conditions:

FD-KV

max

FD-KV

Drv

(NC MD252*/435*..442*) [0.01/s]+ FD-KV

CC

(NC MD1420*/487*)

[1/s]
FD-KV

max

[FD-KV

Drv

(NC MD252*/435*..442*)+ 100* FD-KV

CC

(NC MD1420*/487*)]

[1/s]

Actual value link with and without feedforward control

When an actual value link with or without feedforward control is used, we recommend
that FD-KV

CC

always be set to 0 (NC MD 1420*/487* = 0).

Setpoint link without feedforward control

When a setpoint link without feedforward control is used, it is essential to set the
leading and following drive position control loops such that they both have the same
dynamic response to setpoint changes. If the P component of the compensatory
controller is applied, the following drive must have a better dynamic response, and
therefore a higher maximum servo gain factor (FD-KV

max

), than the leading drive.

Effectively, however, the same servo gain factor is set for the following drive as for the
leading drive.
The value of LD-KV

max

is calculated first and entered in NC MD 252*/435*..442* of the

leading drive. The same dynamic response to setpoint changes is now set for the
following drive by means of FD-KV

Drv

(NC MD 252*/435*..442*). The value calculated for

LD-KV

max

is entered for this purpose. The differential value up to FD-KV

max

is applied

for FD-KV

CC

.

Setpoint link with feedforward control

When a setpoint link with feedforward control is used, it is not necessary to set the
leading and following drives such that they both have the same dynamic response to
setpoint changes. It is also not necessary for the following axis to be more dynamic by
setting FD-KV

max

> LD-KV

max

when the P-component of the compensatory controller

is applied. There is also no need to set the servo gain factors in the leading and
following drive position control loops to the same value.
The dynamic response of the drives is matched by means of setpoint smoothing filters
and feedforward control action. The best possible response of the GI grouping to distur-
bances and setpoint changes can be obtained by means of 100 % feedforward control
with appropriately set setpoint smoothing and balancing filters (no positional overshoot
during rapid traversal). Please refer to the functional description of "Feedforward
control" for further information about setting setpoint smoothing filters and the
feedforward control function.

_______
1)

Please note "Parameter set switchover" function description with SW 4 and higher.

12–162

© Siemens AG 1992 All Rights Reserved 6FC5197- AA50

SINUMERIK 840C (IA)

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