1 determining limit positions, 2 monitoring the dancer position, 3 circumferential speed of the reel – Lenze 8400 TopLine User Manual

Page 1434: 4 additional torque for damping the dancer control, Determining limit positions 4, Monitoring the dancer position 4, Circumferential speed of the reel 4, Additional torque for damping the dancer control 4, 19 function library

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19

Function library

19.1

Function blocks

1434

Lenze · 8400 TopLine · Reference manual · DMS 6.0 EN · 06/2014 · TD05/TD14

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19.1.36.1 Determining limit positions

Option 1: Parameterising the limit positions

• Enter the actual value where the material stored in the dancer reaches its minimum length as

upper limit position in

C01461/1

.

• Enterh the actual value where the material stored in the dancer reaches its maximum length as

lower limit position in

C01461/2

.

• If the dancer detection provides an inverse signal, the lower limit position can be greater than

the upper limit position.

Option 2: Defining the limit positions using the "teach-in" function
Alternatively to the direct setting of the limit values in the two parameters mentioned above, it is

possible to bring the dancer into the respective limit position and then transfer the current value

into the corresponding parameter by setting bWriteMaxPos bzw. bWriteMinPos to TRUE ("teach-in"

function).

19.1.36.2 Monitoring the dancer position

When the actual position value nPosIn_a reaches the current position setpoint nSetPos_a, the

bInSetPosition output is set to TRUE.

• A tolerance zone can be set in

C01464/1

for reaching the setpoint. when the actual dancer value

leaves this tolerance zone, the bInSetPosition output will only be reset to FALSE after the delay

time set in

C01465/1

has elapsed (switch off delayed).

• In

C01463/1

and

C01463/2

, reference values for the limit position monitoring can be set. If the

actual dancer value reaches the set reference value towards the limit position, the

corresponding (bPosOverrange output or bNegOverrange) output is set to TRUE (switch-off

delayed) after the delay time set in

C01465/1

has elapsed.

19.1.36.3 Circumferential speed of the reel

If the storage of the dancer is set in

C01462/1

, the additional speed of the material resulting from

the motion of the dancer is provided at the nVAdditive_a output. When being added to the nVLine_a

material speed, it results in the current circumferential speed of the reel via the nVOut_a output.

• The storage results from e.g. twice the distance between the two limit positions multiplied by

the number of material wraps.

• The line speed is determined via wVMax and nVLine_a.
• In order to suppress the natural "noise" of the actual value signal with regard to the effect on

the additional speed, the additional speed passes through a filter. The time constant of the filter

can be set in

C01466/1

.

19.1.36.4 Additional torque for damping the dancer control

If the storage of the dancer is set in

C01462/1

, an additional feedforward control torque

nMAdditive_a can be generated for damping the dancer control.

• The feedforward control torque is derived from the negated additional speed (double dancer

speed) evaluated with the damping factor set in C01468/1.

• In order to suppress the natural "noise" of the actual value signal with regard to the effect on

the additional torque, the additional speed passes through a dead band component in addition

to the filter. The dead band area can be set in

C01467/1

.

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