5 using electronic gear – Yaskawa DR2 Sigma Servo User Manual

Page 95

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APPLICATIONS OF Σ-SERIES PRODUCTS

3.2.5 Using Electronic Gear

82

3.2.5 Using Electronic Gear

For position control only.

1) Outline

The electronic gear function enables the motor travel distance per input reference pulse
to be set to any value. It allows the host controller to perform control without having to
consider the machine gear ratio and the number of encoder pulses.

When Electronic Gear Function

is Not Used

When Electronic Gear Func-

tion is Used

Workpiece

Number of

encoder

pulses: 2048

Ball screw

pitch: 6 mm

Reference

unit: 1 μm

To move a workpiece 10 mm,
One revolution is equivalent to 6 mm, so

10 6 = 1.6666 (revolutions)

2048 x 4 (pulses) is equivalent to one revolution, so

1.6666 x 2048 x 4 = 13653 (pulses)

A total of 13653 pulses must be input as a reference.
the host controller needs to make this calculation.

Machine conditions and reference unit

must be defined for the electronic gear

function beforehand.

To move a workpiece 10 mm:
Reference unit is 1 μm, so

10 mm 1 μm = 10000 pulses

Number of

encoder

pulses: 2048

Ball screw

pitch: 6 mm

Workpiece

2) Setting the Electronic Gear

Calculate the electronic gear ratio (B/A) according to the procedure below and set the
value in Cn-24 and Cn-25.

a) Check the machine specifications.

Items related to electronic gear:
− Gear ratio
− Ball screw pitch
− Pulley diameter

b) Check the number of encoder pulses for the SGM Servomotor.

Motor Type

Encoder Type

Number of Encoder

Pulses Per Revolution

SGM-jjj31j

SGMP-jjj31j

Incremental encoder

2048

SGM-jjjW1j

SGMP-jjjW1j

Absolute encoder

1024

Same as user constant Cn-11 settings.

3

Positions

Gear ratio

Ball screw pitch

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