Rockwell Automation 8520 9/Series CNC Integration Maintenance Manual Documentation Set User Manual

Page 845

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Error and System Messages

Section 16

16-25

Message

Description

MASTER ONLY G-CODE -- MUST PARK SLAVES

An attempt was made to program a G-code that is not compatible with a dual axes. The

programmed G-code can only be applied to the AMP defined master axis of the dual axis group.

All other axes in the dual axis group must be parked.

MATH OVERFLOW

Your paramacro or calculator function is requiring a calculation with an excessively large or

illegal value.

MAX SIZE EXCEEDED

The programmed number of symbols is too large (the communication data packet is too large).

MAX SOLID TAP RPM EXCEEDS MAX GEAR RPM

The resulting solid taping RPM exceeds the spindles current RPM Maximum for the active gear

range. Either change gear ranges, or reduce the tapping speed.

MAXIMUM BLOCK NUMBER REACHED

A renumber operation was performed to renumber block sequence numbers (N-words), and the

control has exceeded a block number of N99999. Either the program is too large to renumber,

or the parameters for the first sequence number, or the sequence number increment, are too

large. When this error occurs, the renumber operation stops renumbering at the last block

within the legal range of N-words.

MAXIMUM NUMBER OF AXES EXCEEDED

If the COCOM breakout is true, a maximum of 4 concurrent interpolated axes can be used.

MAXIMUM NUMBER OF PROGRAMS

The RAM disk directory for part program storage is full. You can store only 328 files on the

system even when memory is available for part program storage.

MAXIMUM RETRACE COUNT REACHED

The limit (defined in AMP) for the amount of retrace blocks allowed was reached. No further

retracing will be allowed.

MAXIMUM REVERSE PLANES EXCEEDED

The order that the axes are named in AMP is important. If, for example, axis one’s name is

assigned as X and axis three’s name is assigned as Z, a reverse plane is defined if the G18

plane is assigned in AMP as the ZX plane. The G18 plane defines a plane consisting of axis 3

followed by axis 1, making it a reverse plane (axis 1 followed by axis 3 would be a normal plane

since 1 is configured before 3 from the standpoint of ODS). This also pertains to parallel axes.

A maximum of four reverse planes is allowed. If your system exceeds this number of reverse

planes, you must re-configure your AMP.

MAXIMUM RPM LIMIT AUXILIARY SPINDLE 2

A request was made for the aux spindle 2 speed to exceed the AMPed maximum value.

Reduce the programmed aux spindle 2 speed, or use the spindle speed override switch to

reduce the RPM.

MAXIMUM RPM LIMIT AUXILIARY SPINDLE 3

A request was made for the aux spindle 3 speed to exceed the AMPed maximum value.

Reduce the programmed aux spindle 3 speed, or use the spindle speed override switch to

reduce the RPM.

MAXIMUM RPM LIMIT FIRST SPINDLE

A request was made for the spindle 1 speed to exceed the AMPed maximum value. Reduce the

programmed spindle 1 speed, or use the spindle speed override switch to reduce the RPM.

MAXIMUM RPM LIMIT PRIMARY SPINDLE

A request was made for the primary spindle speed to exceed the AMPed maximum value.

Reduce the programmed primary spindle speed, or use the spindle speed override switch to

reduce the RPM.

MAXIMUM RPM LIMIT SECOND SPINDLE

A request was made for the spindle 2 speed to exceed the AMPed maximum value. Reduce the

programmed spindle 2 speed, or use the spindle speed override switch to reduce the RPM.

MAXIMUM RPM LIMIT THIRD SPINDLE

A request was made for the spindle 3 speed to exceed the AMPed maximum value. Reduce the

programmed spindle 3 speed, or use the spindle speed override switch to reduce the RPM.

MESSAGE PENDING, PRESS A KEY TO DISPLAY

The 9/Series screen saver is engaged and a system error message, PAL error message, E-Stop

condition, or PAL display page has been activated. Press any key on the keyboard to disable

the screen saver and view the error or PAL display page.

MDI INPUT COMMAND TOO LONG

The MDI input command string exceeds the maximum length allowed.

MDI NOT ALLOWED DURING INTERRUPT MACRO

An attempt was made to halt the execution of a interrupt program and execute a MDI command.

MDI commands cannot be executed during the execution of a interrupt program.

MDI NOT ALLOWED DURING POCKET MILLING

An MDI command cannot be programmed while a G88 or G89 pocket milling cycle is executing.

MDI NOT ALLOWED DURING RETRACE

You cannot use MDI while a retrace operation is in progress.

MEASUREMENT POINT OVERFLOW

The user tried to enter more points into online AMP for axis calibration than are permitted.

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