3 avoiding thermal overload of the brake resistor, Avoiding thermal overload of the brake resistor, Avoiding thermal – Lenze 8400 StateLine User Manual

Page 234: Overload of the brake resistor, Control of multiple, Internal brake choppers in the dc-bus system, 5motor control (mctrl)

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5

Motor control (MCTRL)

5.11

Braking operation/brake energy management

234

Lenze · 8400 StateLine · Reference manual · DMS 12.0 EN · 06/2014 · TD05/TD14

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For sensorless vector control (SLVC):

• Set reduced brake chopper threshold (

C00174

) to approx. 70 V.

• Set additive speed (

C00987

) to 2 ... 4-fold rated slip speed.

• Adapt the deceleration ramp so that the deceleration time is slightly below (10 ... 30 %)

the deceleration time that can be realised with the inverter motor brake.

5.11.3

Avoiding thermal overload of the brake resistor

• Parameterisation of an error response in

C00574

and evaluation of the parameterised error

message within the application or within the machine control system.

• See chapter entitled "

Brake resistor monitoring (I2xt)

".

( 243)

• External interconnection using the thermal contact on the brake resistor (e.g. supply

interruption via the mains contactor and activation of the mechanical brakes).

5.11.4

Control of multiple internal brake choppers in the DC-bus system

This function extension is available from version 12.00.00!

If an additional control signal is used, all internal brake choppers can be used in the DC-bus system

to dissipate regenerative energy ("Master-slave operation").

Stop!

The integration of external brake choppers (e.g. brake chopper 9352) in the above-

described "Master-slave operation" is not permissible since the voltage levels for the

input and output of the external brake chopper are not suitable for the brake transistor

control or, more precisely, for the output of the state of the brake transistor.
If the internal brake choppers of the DC-bus system are not sufficient, they should be

replaced by an external brake chopper. It can be synchronised with other external brake

choppers, if need be, so that simultaneous switch-on of all external brake choppers is

ensured.

Note!

For trouble-free operation, the setting of the mains voltage in

C00173

must be identical

for all controllers of the DC-bus system since this setting also influences the brake

chopper threshold for switching on the brake chopper.

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